VMM Software

The Testers Manual

7.4 Exhaust Emissions - Compression Ignition

Information
Method of Inspection
Reason for rejection
A. Vehicles first used before 1 August 1979
This inspection applies to
All compression ignition engined vehicles with four or more wheels

Reasons for not carrying out a smoke test
Do not carry out a smoke test if the engine is not in a safe condition to do so. This will involve questioning the vehicle presenter and a brief examination of the engine condition. A smoke test must not be carried out if the oil temperature is below 60°C. The reason for not conducting a smoke test must be clearly shown on the VT30. (see introduction 2h)

When to do the test
The smoke test must only be completed when the engine is at normal operating temperature.
It is not normally sufficient to run the engine with the vehicle stationary to warm it up to temperature
The engine oil temperature measured by a probe in the oil level dipstick tube is to be at least 80°C, or normal operating temperature if lower (60°C minimum). Testing an engine below normal operating temperature may affect the test result
If owing to vehicle configuration temperature measurement is impractical, the establishment of the engines normal operating temperature may be made by some other means, for example by the operation of the cooling fan or the engine block temperature measured by the level of infra-red radiation to be at least an
equivalent temperature
A. Vehicles first used before 1 August 1979

Where possible check that:
. there is sufficient oil in the engine
. the oil pressure Is not too low
. there is no abnormal engine noise
. the governor has not been tampered
with
. the engine is at normal operating temperature

(see Information column)

Raise the engine speed to around 2500 rpm, or half the maximum engine speed if this is lower
Hold this speed steady for 30 seconds to ensure that the inlet and exhaust system is fully purged

Allow the engine to return to idle and the emissions to stabilise

1. Assess the smoke emitted from the
tailpipe

2. Rapidly increase the engine speed to around 2500rpm or half the maximum engine speed if this is lower and assess the smoke emitted from the tailpipe during acceleration
A. Vehicles first used before 1 August 1979

1. The exhaust emits dense blue or clearly visible black smoke for a period of 5 seconds at idle

2. The exhaust emits dense blue or clearly visible black smoke during acceleration which would obscure the view of other road users

Note: The criterion is density and not volume of smoke. The description 'dense smoke' includes smoke or vapour which largely obscures vision

Older vehicles, particularly pre-1960, sometimes emit unavoidable smoke due to their design. Such smoke is not a reason for rejection
B. Vehicles first used on or after 1 August 1979

Smoke meter probe
With some types of smoke meter care must be taken to ensure that the probe is correctly aligned to the exhaust gas flow. Reference to meter manufacturers instruction may be necessary

Suitable smoke meters
Suitable smoke meters are those accepted by VI calibrated and maintained in accordance with VI's instructions

Suitable engine temperature measuring devices
Suitable engine temperature measuring devices are only those accepted by VI

Automatic transmission
When testing vehicles fitted with automatic transmission care must be taken to avoid overheating the transmission system.
Do not carry out unnecessary engine acceleration or prolonged high rewing of the engine. Reference to vehicle manufacturers instruction may be necessary
Recording Emissions Test Results
Record the results of the test Via the VTS Device. (se introduction paragraph 3 at the beginning of this inspection manual)


B. Vehicles first used on or after 1 August 1979

Where possible check that:
. there is sufficient oil in the engine
. the oil pressure is not too low
. the camshaft belt is in a satisfactory
condition
. there is no abnormal engine noise
. the governor has not been tampered
with
. the engine is at normal operating
temperature

If appropriate, remove oil temperature probe. Raise the engine speed to around 2500rpm, or half the maximum engine speed if this is lower and hold for 30 seconds to fully purge the inlet and exhaust system
Raise the engine speed slowly to maximum to check the operation of the governor. Once the engine speed has stabilised or if it becomes clear that the governor is not working, release the pedal, return to idle and stop the engine
Prompt the meter to carry out a zero check

Check that the smoke meter probe can be inserted into the tailpipe
1. Insert the probe fully and securely, in line with the gas flow. Restart the engine

Fast Pass
Following the meter prompts, depress the accelerator pedal quickly and continuously but not violently, to reach full fuel position in less than 1 second
Hold it there until a release prompt is given, then immediately release the pedal. Allow the engine, and any turbocharger fitted, to return to idle speed
At the end of the 1 st acceleration read the smoke level displayed on the meter. If it is at or below 1.50m-1 the vehicle has passed this part of the test and a pass result will be displayed on the meter. Go to Method of Inspection 3

2. If the 1st acceleration smoke level is greater than 1.50m-1 carry out two further accelerations following the meter prompts
At the end of the 3rd acceleration, read the mean smoke level displayed on the meter. If it is at or below the appropriate limit, the vehicle has passed this part of the test and a pass result will be displayed on the meter. Go to Method of Inspection 3

If the mean smoke level is too high, carry out further accelerations up to a maximum of 6 in total

After each acceleration, check the mean reading. This part of the test is complete when either:
. the mean of any 3 consecutive smoke readings is at or below the appropriate limit, or
. six accelerations have been performed

3. Assess whether the smoke emitted from the exhaust, regardless of measured density, is likely to obscure the vision of other road users

B. Vehicle first used on or after 1 August 1979
1. The emissions cannot be measured because a tailpipe accessory is fitted or a deliberate modification has been made which prevents insertion of the smoke meter probe

Note: There is no reason for rejection for vehicles that do not meet the fast pass criteria

2. After 6 free accelerations, the mean of the last 3 smoke levels is:

a. for a non-turbocharged engine, more than 2.50m-1

b. for turbocharged engines more than 3.00m-1
3. Exhaust emits excessive smoke or vapour of any colour to an extent likely to obscure the vision of other road users

Note: The criterion is density and not volume of smoke. The description 'dense smoke' includes smoke or vapour which largely obscures vision
Issue Date: 10th January 2005